Manufacturing Software & Services

Digital Twin via 3D scanning and indoor viewer

Virtual Twin is Virtual Manufacturing’s own version of Digital Twin. The technology behind digital twins can fundamentally change the industry. Investments become more profitable, resource utilization becomes more efficient and expensive production stoppages are prevented, the degree of utilization of the premises is improved, etc.

A digital twin is an image of a product, resource or process in production. This sends the data to its digital twin, where it is converted into useful information. Thus, one can use a digital twin for simulation, evaluation and improvement of performance, at best during an ongoing process.

Through a simple, quick and smooth 3D scan and a visualization software, we can first make the step to digital twin a reality. Your 3D scanning can be useful for everyone directly in the browser, where PoI tags can be integrated as desired. Through a unique combination of images and punk clouds, your digital twin becomes uniquely real.

Now there is a web-based application that shows realistic digital twins with 360° panoramas and maps generated by the 3D scan. Users can move around the digital twin as if they were there and use the interactive feature to add, search for path to goe-tagged information or take accurate measurements.

What information is put into “Point of Interest” is only limited by the imagination. This can be, for example, inventory lists, service manuals, information about ongoing Kaizen events, evacuation plans, work instructions, etc. We create a virtual control of the entire facility. The flows can also be visualized and guide visitors on a virtual tour of the factory.

Optimize Your Frontline Operations with Tulip Interfaces

In Swedish

The leading solution for seamless connectivity and innovation. Explore our revolutionary platform that redefines Frontline Operations through connected apps. Visualize your production floor in constant motion, harmonized by Tulip’s cloud-based technology.

Our focus is on providing seamless Frontline Operations, where composability and edge connectivity enable smooth processes. The result? A elevation in work quality, efficiency, and traceability from start to finish across the entire operational spectrum.

Tulip assists companies, regardless of size or industry, in overcoming operational challenges.

From complex manufacturing setups to the precision-demanding fields of pharmaceuticals and medical technology, Tulip is your cornerstone for making processes flawless, increasing productivity, and continually improving operations.

Our tailored solutions become your secret weapon to customize Frontline Operations to unique needs. With Tulip Interfaces, you unlock possibilities and create a seamlessly connected ecosystem where precision and efficiency reign.

With Tulip, real-time data becomes your compass to capture and analyze data throughout operations.

Navigate through complex tasks with precision, reduce errors, and ensure flawless execution in your Frontline Operations. Our interface provides insights that drive informed decision-making, process optimization, and a culture of continuous improvement.

Traceability from start to finish is our promise.

Tulip’s platform ensures that every step in your processes is tracked and documented, providing transparency and accountability throughout the workflow. Make your Frontline Operations more efficient and sustainable by embracing a paperless strategy with Tulip Interfaces.

Elevate your Frontline Operations with Tulip Interfaces.

Where connectivity meets transformation, and the possibilities are as limitless as your ambition. Tulip, the leader in Frontline Operations, is revolutionizing how companies worldwide equip their workforce with connected apps, leading to higher-quality work, improved efficiency, and traceability from start to finish through operations.

TULIP

User-Friendly Web and Cloud-Based Tracking Software

In Swedish

Gazpacho stands out as a user-friendly web and cloud-based software enabling the analysis of tracking data, regardless of the hardware used. By providing flexibility and performance, it serves as a powerful resource for businesses in the rapidly digitizing manufacturing industry.

Future-proofing Through RTLS-based Software

In a world where the manufacturing industry is swiftly digitizing, Gazpacho Alice emerges as a leading force in the realm of real-time location systems (RTLS). Its agility in both hardware and software aspects provides businesses with the flexibility needed to adapt to an ever-changing market.

Integration for Optimal Efficiency

Relying solely on positioning data is insufficient to create real value. Gazpacho allows seamless integration of RTLS with corporate data, enabling real-time decision-making and optimizing business processes for a robust and sustainable operation.

Strategic Investment for Success

Investing in RTLS-based decision-making software is a strategic move for companies aiming to remain competitive in the digitized manufacturing industry. By unlocking the full potential of RTLS, Gazpacho Alice provides data-driven insights and efficiency for success in the modern market.

Revolutionizing Energy Management in Modern Production

In the dynamic landscape of modern production, the soaring prices of energy present a formidable challenge. As businesses navigate through the complexities of rising costs, the need for innovative solutions has never been more urgent. Gazpacho Energy steps forward as a transformative solution, paving the way for businesses to not only tackle rising energy expenses but to strategically optimize their production processes.

The Energy Dilemma

Gazpacho Energy isn’t just a tracking tool; it’s a strategic ally for your business. By meticulously monitoring energy usage, our program enables you to make informed decisions on when and how to deploy your production equipment. Uncover patterns, identify peak usage times, and optimize your operations for maximum efficiency. 

Upgrading for Efficiency  

Moreover, Gazpacho Energy serves as a guiding light for equipment upgrades. Aging machinery tends to be less energy-efficient, contributing to higher operational costs. With our program, you can evaluate the energy efficiency of each piece of equipment, making it easier to identify candidates for upgrades. Embrace the future by replacing outdated machines with energy-efficient alternatives.  

Sustainability and Savings  

Gazpacho Energy isn’t just a cost management tool; it’s a catalyst for sustainability. By pinpointing energy inefficiencies, businesses can align their production practices with eco-friendly principles. Discover opportunities to reduce waste, cut costs, and contribute to a more sustainable future.  

Elevate Your Production with Gazpacho Energy

Say farewell to the days of energy cost uncertainties. Gazpacho Energy empowers you to take charge of your energy consumption, make informed decisions, and upgrade your production equipment strategically. Join us on the journey where energy tracking transforms into actionable intelligence, and efficiency becomes the hallmark of your success.  

Through collaboration with Virtual Manufacturing and the adoption of Gazpacho Energy, we’ve acquired vital data on energy consumption. This data empowers us to strategically target areas for improvement, optimizing our operations effectively. Without it, we would have been operating blindly.” – Francis Woodward, Sulzer Pumps 

visualization takes place using digital pulse boards that facilitate collaboration for different types of teams.

In Swedish

The boards are designed to feel intuitive and inviting to use. Mevisio is developed from the ground up to work well on Touch-based devices such as large touchscreens and tablets. You can meet your team at a large touch screen and have an effective pulse meeting. At the same time, you can take the board with you when you travel, and connect and work in the board at the same time as the others in the team and see updates immediately.

Mevisio is a flexible platform where it is possible to build a variety of different types of boards. Each board is built up by choosing from several ready-made modules. You can e.g. choose from modules for diagrams, removable cards for e.g. Kanban, tables, maps, feedback smileys, forms, checklists. Your board will thus be completely unique and adapted to your needs. The modules are also smart – for each module there is a connection to an advanced database that is designed according to your business. You can also choose that the modules share data with each other, so you can display the same data in several boards but in the way that best suits the respective forum.

One of the biggest advantages of running visualization digitally is that you can connect and send suggestions between the boards. In this way, you can escalate matters to management, who in turn can also delegate tasks to the various teams. It is also possible to build up a structure with, for example, different main projects that contain sub-projects, which in turn contain timetables and activities. It is also possible to get an overall picture by compiling the data into overall tables with aggregated information from underlying tables. In this way, for example, management’s overall strategy and key figures can be broken down and visualized for each team in the entire business. When the teams link activities to this, the management can then immediately see how the business is progressing towards the goals.

Areas of use for different departments:

Efficient Meetings and Time Management with Mevisio Pulse Boards in Production

A production manager holds a daily meeting with his production leaders for the various factories in the country. Earlier in the day, each production leader had their morning meetings at large Touch Screens, which are located in a central place outside the production in each factory. Everyone has their own board in Mevisio and at the joint meeting they have a board that compiles the information from the others in real time. The meeting will then be efficient and you can quickly solve the day’s problems and thus guarantee that all orders are sent on time.

Effective Project Management and Risk Mitigation through Targeted Boards

The project manager responsible for all new development projects uses a couple of different boards to drive their projects. The boards are divided into different parts to plan and distribute tasks to the project members. Once a week, he has extra focus on the board that visualizes and prioritizes risks. It helps the projects reach their goals regarding time, cost and quality.

Holistic View and Strategic Leadership: CEO Utilizes Management Boards for Informed Decisions

The CEO uses a set of multiple management boards that aggregate data from all the different boards used to manage the entire company. She then gets an aggregated picture of what works well in the business and what needs to be examined more closely. At this week’s management meeting, she can quickly ensure that there is a common understanding in the management team of which departments and processes are meeting their goals. They can also discuss and reprioritize the strategies in the business plan – which is of course visualized on a board that the board is also involved in.

Streamlining Patient Flow and Innovation Management with Digital Visualization Boards in Hospital Leadership

In hospital management, each department head uses digital visualization boards to manage patient flow between departments. At the same time, it is important to collect ideas and suggestions for improvement, to improve patient safety and lead times, from both patients and employees. All patients can submit their ideas from tablets in the waiting room, and they will appear directly on the relevant department’s whiteboard.

Successful Sales and Efficient Project Transfer with Integrated Boards and CRM

The sales manager has in his board an integration with the CRM system that retrieves customer information. In addition to visualizing the sales goals, the board is also used to lead and follow up all major initiatives and also to hand over the sold projects to the project managers. The sellers manage their initiatives and to-do points in the mobile and everything is compiled on the common board.

Streamline Manufacturing Processes with an Integrated Software Suite

In Swedish

AVIX is a complete software suite for the analysis and optimization of design and manufacturing processes. It is a software that allows you to gather all data, such as method and time studies, line balancing, and FMEA, in one place and within one system. This makes it easier to administer and update. AVIX can also easily exchange information with other systems via XML format.

The information is interconnected in AVIX. A change in the time study for a workstation directly affects the balance of the line and the work instructions. This is a tremendous advantage as it simplifies what is often a significant challenge for the production engineering department: keeping the information up-to-date and accurate. Otherwise, there is a significant risk that the foundation becomes obsolete, and everyone loses confidence in instructions and documentation. We call it production engineering efficiency!

AVIX METHOD – Method and time study

AVIX Method uses MTM-based standard times (or other type of stopwatch measurements) to perform time study analysis of work operations to create the data needed for line balancing and product calculations.

A simple and rapid study provides detailed information, ranging from times of individual work operations to full production line processes. The time base can be used for time data management (TDM) as well as improvement work, capacity calculations, line balancing, work instructions or simply as a basis for decision making.

Or, put another way, how can you make decisions about what and how to improve, if you don’t have the necessary facts about the processes? – AVIX Method helps you analyse and manage this information in a logic and visual way.

AVIX RESOURCE BALANCE – Efficient flow optimization

In AVIX Resource Balance the work operations are balanced between the different workstations and internally between the operators. AVIX Resource Balance has the capability of handling multiple operators as well as man-machine operations.

AVIX visualizes (graphically and numerically) losses caused by an unbalanced workflow. 
The final outcome from the software is reduced balancing losses and the possibility to create new work instructions.

Combining AVIX Resource Balance with AVIX Ergo makes is possible to apply the line balancing activity not only from a workload perspective, but also from an ergonomic perspective. Utilizing the ergonomic model REBA, you can visualize the balance result in terms of both workload (time) but also physiological stress levels.

AVIX SMED – Single minute exchange of die

Reduce set-up time and produce more! Faster and more efficient set-up results in less downtime & increased productivity.

Consider the optimal set-up as a pit-stop in Formula-1. It is performed quick and correct. SMED is one of the many lean production methods for reducing waste in a manufacturing process.

Gain control and visual overview of the setup process with AVIX SMED.

AVIX FMEA – Failure mode and effect analysis

Use AVIX FMEA to perform powerful P/D-FMEA analysis for products and processes in a logic and simple way.

Search, find and give priority to the right FMEA actions to prevent quality deviations being process or design related. Different type of reports can easily be created, e.g. FMEA and Control Plan reports with a clear link the the process steps.

Being a software solution, AVIX makes the information visual and more logic to work with by connecting to the process via video and to the product via its product assembly structure. AVIX also gives the necessary support working with the new and more complex VDA/AIAG methodology by visualizing the Failure and Function net.

Digitalization for Manufacturing and Logistics with Quuppa’s Location Services

In Swedish

In manufacturing, operational managers must tackle a multitude of logistical challenges. The primary issue is the lack of data visibility, complicating everything from warehouse management to shipment tracking. Without visibility across the entire supply chain, items often end up misplaced during various production stages, and time is wasted manually trying to trace goods and equipment.

Challenges in Traditional Logistics

Individual stakeholders in a supply chain often use their internal management systems and communication channels, as opposed to a centralized reporting and tracking system, resulting in locked data that obscures the bigger picture regarding the status and location of an asset.

The Need for Centralized Asset Tracking

The resulting bottleneck highlights the need for a centralized system for asset tracking, which can only be achieved through a transition to digitalization in logistics. This is why Quuppa has been working on developing Real-Time Location Systems (RTLS), enabling assets to be located, tracked, and analyzed within indoor facilities.

Quuppa’s Solution: Real-Time Location and Positioning

With Quuppa’s precise positioning system, an asset’s exact location can be made clear in real-time, simplifying and streamlining asset retrieval. Unlike other RTLS platforms, Quuppa’s system can locate tags and various other devices with Bluetooth (e.g., mobile phones and scanners) down to a 10-centimeter level, transmitting and receiving signals in metal-dense spaces, making it uniquely suitable for warehouses and other challenging environments.

Benefits of Quuppa’s System

Quuppa’s system also provides an accurately updated inventory across multiple locations, whether it’s for tools, packages, or equipment, ensuring you know exactly what you have and where you have it. All this data is integrated into a single centralized platform, allowing easy configuration, management, and monitoring of multiple sites, enhancing scalability.

QUUPPA