Real-Time Asset Tracking for Manufacturing
Gazpacho Tracking Real-Time Asset Tracking provides real-time visibility of assets across your production and logistics operations. Misplaced equipment, delayed materials, and inefficient workflows can slow production, increase costs, and frustrate customers. Gazpacho Tracking ensures operators always know where key assets are, reducing downtime, boosting efficiency, and improving overall operational performance.
By combining Real-Time Asset Tracking with ERP integration, you gain actionable insights that help you streamline processes, optimize material flow, and make informed decisions before small issues turn into major disruptions.
Production Challenges Solved by Gazpacho Tracking
Factories often face hidden operational hurdles:
- Delays in material flow and misplaced tools or components
- Inefficient internal logistics causing slower production cycles
- Limited visibility into assets and equipment utilization
- Safety risks from uncontrolled equipment or vehicle movements
- Errors caused by outdated floor plans or siloed information
Gazpacho Tracking solves these challenges by delivering continuous location data. Operators can quickly locate components, forklifts, or tools in real-time, simulate workflows, and avoid costly errors, improving efficiency and predictability across the facility.
Key Benefits Across the Organization
- Engineering & Planning: Faster project execution, better space utilization, fewer errors
- Production: Real-time KPIs, improved workflows, and digital work instructions
- Maintenance & Facility: Easy access to system and equipment information
- Health & Safety: Visualize risk areas and ensure compliance
- Operations & IT: Monitor assets, generate analytics, and support Lean initiatives
Gazpacho also allows Point of Interest (PoI) tagging, enabling operators to link equipment, work instructions, or safety information directly to assets for immediate context and guidance.
Choosing the Right RTLS Technology
The architecture of your asset tracking system is tailored to your specific needs and environment. Each technology, Wi-Fi, RFID, BLE, VSLAM, GPS, UWB, or LoRaWAN has strengths suited to different use cases.
We evaluate factors such as required accuracy, asset type, indoor vs. outdoor environment, battery life, and integration with existing systems to recommend the optimal solution. Whether you need continuous real-time tracking of materials, location-based alerts, or historical data for process improvement, we design a system that ensures reliable performance, scalability, and measurable impact on efficiency and productivity.
Case Study: Material Tracking at Sulzer Pumps
Background: Sulzer Pumps manufactures engineered-to-order pump packages for the energy industry. Handling numerous unique components across the shop floor posed operational challenges and long lead times. Sulzer needed a real-time solution to track components and equipment efficiently.
Approach & Solution: Virtual Manufacturing, developed Gazpacho Tracking using BLE hardware and advanced location algorithms. The system integrates ERP data with real-time location data, allowing operators to pinpoint items instantly (e.g., “Where is the shaft for Project Y?”).
Outcome & Advantage:
- Accurate real-time location of components and forklifts
- Reduced operational delays and material search time
- Expanded implementation to three additional factories
- Enabled digital Andon system for rapid operator support
- Foundation for analytics to generate spaghetti diagrams and improve material flow
Next Steps: Virtual Manufacturing is exploring advanced analytics and ERP integration to unlock even greater insights and continuous improvement.
Testimonial:
“We selected Virtual Manufacturing to deliver our material tracking solution due to their understanding of our needs and collaborative approach. From Day 1 after commissioning, we achieved our objectives and are now exploring additional areas to extract insights from the data.” – Andrew Anderson, Sulzer Pumps
Why Choose Gazpacho Tracking?
With Gazpacho Tracking, manufacturing organizations can:
- Reduce downtime and production interruptions
- Optimize material flow and asset utilization
- Improve operator efficiency and workplace safety
- Support Lean initiatives with actionable, fact-based data
- Make data-driven decisions in real-time
From live monitoring to historical analytics, Gazpacho Tracking transforms asset visibility into operational performance and measurable ROI.
Would you like to know more contact Richard Gould
